Henfel

Flexible Couplings

Reliable performance in power transmission

Introduction

With flexible elements which make them torsionally elastic, the Flexible Couplings Henflex HXP may have a wide range of applications where reliable torque transmission is required. Due to a careful selection of materials, it can be used on equipments with both high and low rotation

The flexible elements are assembled axially, and they allow operation with radial, axial and angular misalignments. Besides, it absorbs shocks and vibrations from both drive and driven machines..

Its pins are over dimensioned in order to withstand many times the shear load descendant from the maximum allowed shock, which grants reliability and long life spam to these components.

Due to its constructive form, these couplings may be applied on both rotation directions and be submitted to rotation reversions without any consequence to its operational conditions.

Besides requiring low maintenance, these couplings do not require lubrication and therefore, its environmental impact is null. If all assembly guidelines are followed, the flexible pins and elastic elements will have a long lifespan.

The Henflex HXP line is available in many sizes and covers operating torques ranging from 200 to 1.300.000 Nm and shafts of up to Ø600 mm.

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Coupling size selection

In order to dimension the HXP flexible couplings for continuous operation regimen, you should first obtain the operation torque (T0 ), which is found by: 0 ), which is found by:

T0 = C x P ⁄ nm where:

T0 = System operational torque [Nm];

P = Input power [kW or HP];

nm = Rotation speed [rpm];

C:

C = 9550 for P in kW;

C = 7030 for P in HP;

Once you find the operational torque, you can obtain thecoupling’s nominal torque which is found by: (T na ) which is found by:

Tna ≥ T0 x f1

Where:

Tna = Coupling’s nominal torque

f1 = Service factor

Important remark: These couplings were dimensioned to withstand start up and braking at a maximum torque of up to three times the nominal torque of the coupling. These operations can be repeated 25 times per hour. However, should the coupling be submitted to loads involving shocks, the following equation must be considered:

T na max = Coupling’s maximum torque;

Ts = Maximum impact torque of the system.

Service factor

The service factor is a number obtained empirically that takes into account the operating regimes of the driving and driven machines. The table bellow indicates the service factor considering the driven machine regimen and the drive type. In order to simplify the service conditions they were divided into three groups:

  1. 1 – With uniform load
  2. 2 – With medium shocks
  3. 3 – With strong shocks

Application conditions

The selection methods presented above are only valid if the environmental temperature where the coupling is applied ranges between -30ºC and 80ºC, with assembling and alignment as per catalogue and manual instructions, with no more than 25 start ups per hour

For tougher applications or if you have any questions, please contact our engineering department.

It’s also important to consider the shaft dimensions of the drive and driven machines as well as the admissible rotation speed of the couplings.

Service factor for daily operations of up to 24 hours

Types of loads *

Drive

Electric Motor

Internal combustion motor

with 4 to 6 cylinders

Internal combustion motor

with one to 3 cylinders

Uniform load

Ventilators P/n=0,1

Centrifugal pumps (low viscosity)

Screw pumps

1.0

1.25

1.75

Shocks Medium

Exaustores e ventilators P/n >0,1

Conveyor belts and chains

Bucket elevators

Winches

Shakers, centrifuges and mixers

Concrete mixers

Washing machines

Woods machines

Calenders, extruders and plastic mixers

Machines rotary tool

Folding sheets

Propellers sea

Furnaces and rotary cylinders

1.25

1.5

2.0

Shocks Strong

Generators and transformers

Piston pumps

Mills generally

Crushers

Drums and rotary mills

Machines for paper and pulp

Cranes

Bucket wheel

Presses, hammers and shears

Rolling mills and extruders metals

Mixers and rubber extruders

Elevators

1.75

2.0

2.5

(*) For other equipments, please consult our engineering application and technical sales department.

Dimensional table

Sizes 4 to 14
Click here to download the dimensional table
Sizes 16, 18 e 20
Click here to download the dimensional table
Sizes 22 to 79
Click here to download the dimensional table

Dimensions of feather key and keyway

HXP flexible couplings are set on the shaft with a parallel feather key in accordance with the DIN 6885 standard, sheet 1.

dimensão de eixo

Parallel feather key – DIN 6885/1

Diameter

d

Width

b(*)

Height

h

Keyway depth on the shaft

t1

Keyway depth on the hub

d + t2

Above of (mm)

Until (mm)

(mm)

(mm)

(mm)

(mm)

8

10

3

3

1,8

d+ 1,4

10

12

4

4

2,5

d+ 1,8

12

17

5

5

3

d+ 2,3

17

22

6

6

3,5

d+ 2,8

22

30

8

7

4

d+ 3,3

30

38

10

8

5

d+ 3,3

38

44

12

8

5

d+ 3,3

44

50

14

9

5,5

d+ 3,8

50

58

16

10

6

d+ 4,3

58

65

18

11

7

d+ 4,4

65

75

20

12

7,5

d+ 4,9

75

85

22

14

9

d+ 5,4

85

95

25

14

9

d+ 5,4

95

110

28

16

10

d+ 6,4

110

130

32

18

11

d+ 7,4

130

150

36

20

12

d+ 8,4

150

170

40

22

13

d+ 9,4

170

200

45

25

15

d+10,4

200

230

50

28

17

d+11,4

230

260

56

32

20

d+12,4

260

290

63

32

20

d+12,4

290

330

70

36

22

d+14,4

330

380

80

40

25

d+15,4

380

440

90

45

28

d+17,4

440

500

100

50

31

d+19,4

(*) The tolerance zone for the width “b” of the hub keyway is in accordance with the norms ISO JS9 or ISO P9 for severe operation conditions. (Eg. Loaded reversion)

Material, phisical characteristics and application of elastic elements

Type

Material

Hardness

Temperature range

Selection criteria

Field of application

Pattern

Perbunan

Black

80 Shore

From -30 °C

To +80 °C

Every actuation

application in

engineering field

mechanical

Special type request

Perbunan

Black

60 Shore*

From -30 °C

To +80 °C

hange speed resonance by changing the dynamic torsional stiffness

Natural rubber

Black

80 Shore

From -50 °C

To +50 °C

Change the temperature range for use in low temperature.

Perbunan

Green

80 Shore

From -30 °C

To +80 °C

Electrical insulator

*Torque reduction due to hardness must be considered

Admissible misalignments

The misalignment of the components can affect the performance of the coupling due to vibrations, temperatures and noises, to name a few problems, and reduce the life span of the flexible elements and driven machines. Both radial and axial misalignment of the shaft tips must be minimum in order to increase the life span of elastic elements. The assembly must be done in accordance with the instructions in the catalogue and obey the spacing and tolerances.

During the assembly of the coupled parts must be adjusted in accordance with the L1 dimension and their respective tolerances”.
desalinhamento HXP
Radial misalignment Δ Ir.
desalinhamento HXP
Angular misalignment or Δ Iw, as an option Δ L1 with the difference between the measured dimensions of adjustment.
desalinhamento HXP
Axial misalignmentl Δ la. During operation, a 10 Hz axial misalignment is allowed.

Size

Spacing adjustment during assembly

Shaft spacing (round numbers) for radial, angular and axial allowed misalignments during assembly

d a>

L1 min.

L1 máx.

Speed

500 min -1

Speed

1000 min -1

Speed

1500 min -1

Speed

3000 min -1

in

mm

mm*

Grau*

mm*

Grau*

mm*

Grau*

mm*

Grau*

4

2

4

0,35

0,20

0,25

0,14

0,20

0,11

0,15

0,08

5

2

4

0,40

0,18

0,30

1,13

0,25

0,11

0,15

0,07

5,5

2

4

0,45

0,18

0,30

1,12

0,25

0,10

0,20

0,07

6

2

5

0,45

0,17

0,35

1,12

0,25

0,10

0,20

0,07

7

2

5

0,50

0,16

0,35

0,11

0,30

0,09

0,20

0,06

8

2

5

0,50

0,15

0,40

0,11

0,30

0,09

0,20

0,06

9

2

5

0,60

0,15

0,40

0,10

0,35

0,09

0,25

0,06

10

2

5

0,65

0,14

0,45

0,10

0,35

0,08

0,25

0,06

11

3

6

0,70

0,14

0,50

0,10

0,40

0,08

0,30

0,06

13

3

6

0,75

0,13

0,55

0,09

0,45

0,08

0,30

0,06

14

3

6

0,80

0,13

0,60

0,09

0,50

0,08

0,35

0,05

16

3

6

0,90

0,13

0,65

0,09

0,50

0,07

18

4

7

1,00

0,12

0,70

0,09

0,55

0,07

20

4

7

1,10

0,12

0,75

0,09

0,60

0,07

22

4

8

1,20

0,12

0,85

0,08

0,70

0,07

25

4

8

1,30

0,12

0,90

0,08

0,75

0,07

28

5

9

1,45

0,12

1,00

0,08

0,85

0,07

31,5

5

9

1,60

0,12

1,10

0,08

36

5

10

1,80

0,11

1,30

0,08

40

5

10

2,00

0,11

1,40

0,08

44

6

11

2,20

0,11

1,50

0,08

49

6

11

2,40

0,11

55

6

12

2,70

0,11

63

6

12

3,00

0,11

71

8

16

3,40

0,11

79

8

16

3,80

0,11

mm* = Δ Ir perm, Δ L1 perm, Δla perm
Grau* = Δw perm

Radial, angular and axial allowed misalignments can be calculated with the following formula:

ΔIr perm = ΔL1 perm = ΔIa perm = ( 0,1 + da39,37 ) x 40√n

Where:

n = Coupling speed (min-1)

da = Coupling size(in)

ΔIr perm = Radial misalignment allowed (mm)

ΔL1 perm = Angular misalignment (mm)

ΔIa perm = Axial misalignment allowed (mm)

Balancing

The hubs balancing of Henflex HXP couplings are in accordance with the NBR 8008 norm.

For n = 1500 RPM or peripheral speed = 30m/s, do the balancing on one plan with G16 quality.

For n> 1500 RPM or peripheral speed >30m/s, do the balancing on both plans with G6,3 quality.

The hubs are supplied balanced whenever the operational rotation informed is within the balancing region on the graph below:

Attention: Always check the admissible rotation on the dimensional table.

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